MANUFACTURING PROCESSES

DESIGN, PREPARING THE DRAWINGS

  • In programming and design, best results are achieved by the use of state-of-the-art CAD applications as early as in the preparatory phase of each project. OLS Ltd. has two workstations running under the “Solid-Edge 2D-3D” computer-aided design package
  • Built on the industry-standard concept, SOLID EDGE is a highly efficient application enabling the design and manufacturing control of custom-design components and complex components made of sheet metal. SOLID EDGE offers features for the design of structural assemblies and the structural components thereof, including the generation and plotting of two-dimensional design drawings

PROGRAMMING

  • A special programming system is used to prepare the geometric input data generated in the process of design to drive the machine processing

CNC LASER CUTTING, PUNCHING

  • The next step in the process is the preparation of the pattern for the cutting of sheets by the use of laser or punching processing. Our all-purpose equipment offers the choice of both processes

CNC BENDING, BENDING-OFF

  • Bending and/or bending-off constitute highly critical phases in the manufacturing of sheet components. All the following steps are largely dependent on the outcome of this operation

WELDING

  • Owing to the carefully optimized manufacturing process, the structural assembly is correctly prepared for welding. It is the responsibility of the welding operator, backed by solid skills and qualifications, to “put the finishing touch” to the work-piece

METHOD OF PAINTING, SURFACE FINISHING

  • Sintering or wet painting
  • Burnishing or galvanizing
  • For finished products of top quality, the work-pieces are perfectly cleaned before these finishing processes
  • spraying sand
  • spraying bead

ASSEMBLY

  • In this step, all components are put in their intended places. The components, including the bought-out and standard parts, are joined according to the parts list and the structural design drawing

QUALITY CONTROL

  • As part of the manufacturing operations, OLS uses in-process self-checking
  • Prior to packaging and preparing the finished goods for delivery, the QA staff performs final inspection

DELIVERY

Currently, the finished products are delivered by third-party forwarding companies, or the customers themselves pick up the products